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Packing our S&S Tandem - Wheels and parts into the case

by Pamela Blalock

  • Collect all the tools - wrap them up and place them in the bottom of the wheel case.
  • Place the cranks in the bottom of the wheel case with the pedals at the corners. Put in the chains and all the other ziplocs with parts, leaving the area in the middle free.

  • If necessary, let air out of the rear tire. Slide the rear wheel with axle protectors into the rear rack and wedge this into the case - cassette down.
  • Place the fenders on top of the wheel between the rack and the wheel as needed.
  • Add racktop bag, spare tubes, water bottle cages and anything else I missed. Throw in a tube of grease to re-grease everything you wiped
    down.

 

  • If necessary, let air out of front tire. Wedge it into the top of the wheel case.

  • Lower the top and make sure you can close the case without resistance. This case should also come in under 50 lbs. If it doesn't, put some of the tools in your other luggage. Same for the frame case. We use straps around the cases, just in case the latches get knocked open. Be aware that TSA regularly lose straps and locks.

It reads much more complicated than it is. John and I can do it together in about 45 minutes. The first time will take much longer because you have to cut the padding. Labeling and grouping all the padding makes things go much faster, as does practice. We both work on the bike during disassembly, each with our own known tasks. John steps away when its time to put it in the case. I love puzzles and the challenge of making it fit nicely. It will take longer for one person, but hopefully both members of the tandem team will take part.

Pulling the cranks is easy, depending on what cranks you have - and once you do it a couple of times, should not intimidate even the most non-mechanical person. Depending on the size of your frame and how high you like your bars, you may not need to remove the fork.

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